This year has been pivotal for Bühler Johannesburg as significant upgrades at the manufacturing facility have enhanced efficiency, safety, and the overall working environment.
“Our focus this year has been on creating a safer, more efficient, and supportive workspace that not only meets but exceeds global benchmarks,” says Francois Knoetze, head of manufacturing & logistics of Bühler Southern Africa. “These improvements reflect our commitment to innovation, sustainability, and the well-being of our team.”
One of the most notable transformations has been in the roll area, where strategic restructuring has delivered a remarkable 40% efficiency boost compared to last year. This improvement, supported by a positive coverage difference, underscores the effectiveness of the upgrades. A recent addition to the team has further bolstered operations, bringing fresh expertise to sustain this upward trajectory.
Safety enhancements remain a cornerstone of Bühler’s operational philosophy. A newly installed safety fence around the roll fluting and grinding area not only ensures the safety of employees but also streamlines workflow control within the facility. “Protecting our people is paramount,” stresses Francois. “This investment demonstrates our unwavering focus on safety as a non-negotiable priority.”
Bühler Johannesburg has made significant strides in enhancing operational efficiency and precision through the acquisition of new equipment. A state-of-the-art die refurbishment machine has been introduced to improve the precision of critical processes and extend the lifecycle of essential components.
In addition, a modern chain welding rig, capable of welding seven chains simultaneously, has increased productivity by an impressive 30% to 40%. To streamline workflows further, the facility now features a dedicated assembly crane, eliminating resource-sharing bottlenecks with the chain and boiler shop departments.
Complementing these advancements is a newly installed racking system for the chain business. Transparent storage cages within this system make identifying specific chains easier, while the space-saving design optimises the facility layout, creating a more efficient working environment.
The upgrades at Bühler Johannesburg extend beyond equipment to include substantial improvements in infrastructure and amenities. A newly constructed covered storage area now shields incoming and outgoing goods from weather exposure, improving logistics and protecting valuable resources. Enhancements to the waste and recycling area have simplified access, making recycling more efficient for the team.
Bühler places great importance on the well-being and happiness of its staff. Recognising the significance of mental wellness, Bühler has implemented initiatives to create a supportive and enjoyable work environment. A new entertainment area has been introduced, providing a welcoming space for team gatherings and braais, fostering a sense of community and camaraderie among colleagues.
Staff welfare has been further prioritised through the creation of a dedicated nurse’s room, with a nurse available twice a week to provide professional care. These efforts reflect Bühler’s commitment to maintaining a happy, healthy, and secure workplace where every individual feels valued and supported.
Bühler has streamlined its logistical operations with the addition of a back driveway, ensuring the smoother movement of large trucks. This enhancement reduces congestion and improves overall efficiency, supporting seamless daily operations.
Bühler’s commitment to environmental sustainability is evident in the addition of a new sprinkler system for the gardens surrounding the facility. This system ensures the efficient maintenance of green spaces, contributing to both the beauty and the sustainability of the facility while reflecting Bühler’s dedication to responsible environmental practices.
“These extensive upgrades not only enhance our operational capabilities, but also foster a safe, supportive, and environmentally responsible working environment,” concludes Francois.
